ClassNK grants AIP on LPG Reformer for marine engines

Japanese technology firms Osaka Gas and Daihatsu Diesel received an Approval in Principle (AIP) from ClassNK for their joint project on an LPG Reformer for marine engines. This was the first AIP granted in Japan for such equipment.

The LPG Reformer is designed to convert LPG into synthetic methane gas equivalent to the kind found in LNG, ClassNK explained.

Due to being mainly composed of propane and butane, LPG is susceptible to knocking (abnormal combustion), making it difficult to use as a fuel...

https://safety4sea.com/classnk-grants-aip-on-lpg-reformer-for-marine-engines/

Lessons learned: Main engine turbocharger lagging on fire

In its July edition of Safety Flashes, IMCA describes a case of a fire onboard due to main engine turbocharger lagging. The cause was traced to inappropriate material and workmanship in the replacement lagging work.

The incident

The duty engineer noticed smoke and fire coming from a main engine turbocharger lagging.

The bridge was informed immediately and the starboard main engine control was transferred to emergency control room.

The vessel manoeuvered to emergency anchorage safely using the port...

https://safety4sea.com/lessons-learned-main-engine-turbocharger-lagging-on-fire/

MAN, DSME, HSD Engine team up on engine digitization

South Korean shipbuilder Daewoo Shipbuilding & Marine Engineering (DSME), ship engines provider HSD Engine (HSD) and German MAN Energy Solutions signed a strategic agreement to cooperate in the field of marine engine systems digitization.

The signing took place in Copenhagen on 11 July, continuing a long relationship among the three partners, who now aim to define a framework for a future long-term strategic digital cooperation.

Namely, the three companies aim to cooperate in areas such as the...

https://safety4sea.com/man-dsme-hsd-engine-team-up-on-engine-digitization/

WinGD: Orders highlight wider adoption of LNG

The maritime industry’s response to the call for tighter environmental regulations combined with the 2020 sulphur cap is steadily driving the industry towards dual fuel solutions, said marine technology company WinGD.

This was announced on the occasion of the publication of its financial results for the first quarter of 2019, where the organization said it saw a very solid order intake for the first quarter of 2020 for low-pressure, dual-fuel two-stroke engines.

A few recent high profile orders...

https://safety4sea.com/wingd-orders-highlight-wider-adoption-of-lng/

First steel cut for Windstar’s ship lengthening and engine replacement project

In a ceremony at Fincantieri’s shipyard “Arsenale Triestino San Marco”, in Trieste, Italy, Seattle-based Windstar Cruises, initiated construction of the first of three new ships sections, under Windstar’s $250 Million Star Plus Initiative. The initiative is the most complex and comprehensive small ship lengthening, engine replacement, and renovation project undertaken in cruising, the shipbuilder said.

John Gunner, Vice President of Expansion Projects for Windstar Cruises, pushed the button...

https://safety4sea.com/first-steel-cut-for-windstars-ship-lengthening-and-engine-replacement-project/

Main Engine Damage due to bunkered fuel quality

A General cargo ship “M” was involved in cargo operations in an Indonesian port. Charterers had arranged the vessel to receive bunkers by a local bunker barge. The barge moored alongside of the vessel for supplying the agreed amount of 155M/T of fuel oil (180cst) into No.1 & 2 F.O. tanks respectively. Both tanks had been cleaned from previous stored fuel prior bunkering. Bunkering operation was completed and the bunker supplier provided the cargo vessel with the required fuel oil sample...

https://safety4sea.com/cm-main-engine-damage-due-to-bunkered-fuel-quality/

Loose connecting rod assembly leads to diesel generator failure

​The US National Transportation Safety Board released its report on the diesel generator failure on board the offshore supply vessel ‘Red Dawn’, on December 13, 2017. Namely, as the ship was on its way to resupply the radar station Sea-Based X-Band Radar, its number 2 main diesel engine suffered a mechanical failure. This led to the ejection of components from the cylinder block, which destroyed the engine.

The incident

On the afternoon of December 13, the main diesel generators (MDG) 1 and 4 of...

https://safety4sea.com/21179808-2/

Digital Twin in action: Advanced real time diagnostics for ship engines

During the 2019 SMART4SEA Conference, Dr. Panos Theodossopoulos, CEO, Propulsion Analytics, presented, together with WinGD, a real time Engine Diagnostic System (EDS) available in all WinGD 2-stroke, diesel and dual fuel engines.

The core principle of the technology employed in EDS is the concept of the digital copy of the physical engine. That’s what we call the ‘digital twin’, a term that is also becoming quite trendy in the maritime industry. The digital twin onboard helps us assess the...

https://safety4sea.com/cm-digital-twin-in-action-advanced-real-time-diagnostics-for-ship-engines/

Operation on high thermal load damages engine

The Swedish Club provides lessons learned from a machinery failure. Namely, the main engine, a six cylinder medium speed type, had serious damage and had to be renewed. Moreover, the turbo charger had to be overhauled.

The incident

A vessel was in ballast and at anchor, waiting for further instructions. After seven days the weather got worse and the ship’s anchor dragged. The anchor was heaved up and the vessel started to slow steam in the area.

GET THE SAFETY4SEA IN YOUR INBOX!

Name:

After about a...

https://safety4sea.com/operation-on-high-thermal-load-damages-engine/

“K” Line trials binary cycle power generation system on new ship

Japanese shipping company “K” Line announced that one of its new 91,000-DWT-type coal carriers, ‘Corona Youthful’, was delivered with a binary cycle power generation system developed by Kobe Steel, Ltd. at Oshima Shipbuilding, on 1 February 2019.

Binary cycle power generation system is a waste heat recovery electric power generation system utilizing compression heat by scavenging air from the main engine, which, in turn, contributes to reduction in fuel oil consumption of diesel generator engine.

https://safety4sea.com/k-line-trials-binary-cycle-power-generation-system-on-new-ship/